A Warehouse Worker Dies After Falling from an Order Picker Forklift - California
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2025/04/22
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Journal Article:National Institute for Occupational Safety and Health
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Description:On Sep 15, 2023, a 45-year-old male warehouse worker (the victim) at a warehouse and distribution center was fatally injured after falling from the platform of an order picker forklift. The victim was operating the order picker to check an item from a shelving rack three levels up. The victim was working by himself and was not wearing fall protection. A co-worker in a nearby aisle heard a sound and ran to the area where they found the victim lying on the concrete floor. The victim was transported to the hospital where he died from his injuries 17 days later. Contributing factors: Failure to ensure proper use of fall protection, inspect equipment, and correct unsafe work practices; Lack of written policies and procedures on how to safely operate forklifts and use fall protection; No forklift training or certification program; Lack of audible or visual alarms on forklifts to indicate when an employee is not tied-off. Recommendations - California FACE (CA/FACE) investigators determined that, in order to prevent similar incidents, warehouses & distribution centers and forklift manufacturers should: 1) Ensure that all order picker forklift operators receive training and adequate supervision to always use fall protection when working at heights. 2) Integrate fall protection warning devices that will activate audible and visual alarms if the operator is not tied-off while working at heights.
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Source:Morgantown, WV: U.S. Department of Health and Human Services, Public Health Service, Centers for Disease Control and Prevention, National Institute for Occupational Safety and Health, FACE 23CA006, 2025 Apr; :1-9
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DOI:10.26616/NIOSHSFACE23CA006
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Pages in Document:9 pdf pages
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NIOSHTIC Number:nn:20071998
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Contact Point Address:California Department of Public Health, Occupational Health Branch, 850 Marina Bay Parkway, P-3, Richmond, CA 94804
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Federal Fiscal Year:2025
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Peer Reviewed:False
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Start Date:20050701
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End Date:20260630
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Main Document Checksum:urn:sha-512:9c8ccb0111d67be28758791b0276c3e603ec70d34d4316c1c19f9a92c8cf170ecc2c267b23cea4553d724650a6eff4cab4d2dee7aad2e55b7169530ff3dd73eb
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