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In-Depth Survey Report: Removing mortar with a die grinder with on-tool local exhaust ventilation
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2019/05/01
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Alternative Title:In-Depth Survey Report: Removing Mortar with a Die Grinder with On-Tool Local Exhaust Ventilation, International Union of Bricklayers and Allied Craftworkers Southern Ohio-Kentucky Regional Training Center, Batavia, Ohio
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Description:Background: Workplace exposure to respirable crystalline silica can cause silicosis, a progressive lung disease marked by scarring and thickening of the lung tissue. Several construction materials, such as brick, block, mortar and concrete contain crystalline silica. Construction tasks that cut, break, grind, abrade, or drill those materials have been associated with overexposure to dust containing respirable crystalline silica. Tuckpointing (repointing) removes damaged mortar from joints in masonry walls and replaces it with new mortar to restore the wall. The use of grinders to remove mortar results in worker overexposure to respirable crystalline silica. NIOSH scientists are conducting a study to assess the respirable crystalline silica exposures associated with mortar removal when tools other than grinders are used. Assessment: NIOSH staff visited the Bricklayers and Allied Craftworkers' Southern Ohio-Kentucky Regional Training Center, Batavia, Ohio on December 20, 2017 and performed industrial hygiene sampling, which measured exposures to respirable dust and respirable crystalline silica while an apprentice bricklayer used a die grinder with on-tool local exhaust ventilation to remove mortar from a brick wall. The NIOSH scientists also observed the work process in order to understand the conditions that contributed to the measured exposure and collected air flow data. Results: Personal breathing zone respirable crystalline silica concentrations measured during 10 to 26-minute-long periods of mortar removal ranged from less than the limit of detection to 0.54 mg/m3; the average concentration was 0.22 mg/m3. Conclusions and Recommendations: On average, die grinder with on-tool local exhaust ventilation reduced respirable quartz exposures when compared to angle grinders tested in a previous study. However, the range of exposures measured during the tests described in this report indicate that there is room for improvement. Closer examination of the tool and control with video exposure monitoring might reveal which tool positions result in the best capture and which tool positions should be avoided to best control exposure. The results could be incorporated in training materials that accompany the on-tool hood. The ridge on the outside of the vinyl hose cuff was not large enough to prevent the cuff from slipping out of the back of the holder. A better way of positioning the cuff to permit the bricklayer to keep it close to the work surface might be helpful. A flange added to the inlet of the cuff would keep it from slipping out of the back of the holder and improve capture. The Industrial Ventilation Manual [ACGIH 2013] describes an extractor head for cone wheels and mounted points that consists of an annular slot at the base of the bit. Perhaps that design could be adapted to this tool and task.
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DOI:10.26616/NIOSHEPHB38115a
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Pages in Document:1-19
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NIOSHTIC Number:20057360
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NTIS Accession Number:PB2021-100208
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Citation:Cincinnati, OH: U.S. Department of Health and Human Services, Public Health Service, Centers for Disease Control and Prevention, National Institute for Occupational Safety and Health, EPHB 381-15a, 2019 May; :1-19
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Federal Fiscal Year:2019
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Peer Reviewed:False
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Resource Number:EPHB-381-15a
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