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Evaluation of Exposure to Crystalline Silica, Welding Fume, and Isocyanates During Water Heater Manufacturing
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2017/06/01
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Source: Cincinnati, OH: U.S. Department of Health and Human Services, Public Health Service, Centers for Disease Control and Prevention, National Institute for Occupational Safety and Health, HHE 2015-0076-3282, 2017 Jun
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Description:The Health Hazard Evaluation Program received a union request about employees' exposures to silica during tank finishing operations, welding fume during tank fabrication, and methylene diphenyl diisocyanate (MDI) during tank insulation using a spray foam application. We measured exposure to airborne crystalline silica, welding fume, and MDI, held medical interviews, administered medical questionnaires, and collected blood for biomarkers of isocyanate exposure and sensitization. We found overexposure to crystalline silica during brushing, tank and flue spraying, and mill room operations. Methylene diphenyl diisocyanate and welding emissions were below occupational exposure limits. Employees reported symptoms consistent with work-related asthma. Two employees had MDI-specific IgE, consistent with MDI asthma, in their blood. Five employees had MDI-specific IgG in their blood, indicating recent exposure to MDI despite the use of engineering controls and personal protective equipment. Some employees in foam booths cut slits in their Tyvek suit to aid in cooling, creating a potential for skin exposure to MDI. Some ventilation controls were either not working or were ineffective in containing airborne contaminants. Improvements in ventilation system design, use, and maintenance are needed. The employer should also begin a medical surveillance program for employees exposed to MDI and silica and provide training on the hazards of working with both.
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Pages in Document:30 pdf pages
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Contributor:Booher, Donald E.;Chiu, Sophia;Feldmann, Karl D.;Galloway, Ellen;Mackenzie, Barbara;Marlow, David;Moore, Kevin;Watts, Shawna;
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NIOSHTIC Number:nn:20049994
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NTIS Accession Number:PB2017-102640
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Citation:NIOSH [2017]. Exposure to crystalline silica, welding fume, and isocyanates;during water heater manufacturing. By Methner MM and Page EH. Cincinnati, OH:;U.S. Department of Health and Human Services, Centers for Disease Control and;Prevention, National Institute for Occupational Safety and Health, Health Hazard;Evaluation Report 2015-0076-3282,;
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Federal Fiscal Year:2017
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Peer Reviewed:False
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